New LPG cylinder valve transition

This announcement is for: 
ConsumerGas worker

In recent years, concerns have been raised regarding incidents resulting from leaked gas due to a known weakness in the current Type 21 ‘POL’ cylinder valve. After considerable consultation, Standards Australia have published AS/NSZ 5601.1:2013 Amendment 4 and AS/NSZ 5601.2:2020 which include a change from the current Type 21 ‘POL’ connection on a LPG cylinder to a new safer leisure cylinder connection (LCC27). The standards refer to this as the Type 27 connection.

Amendments have also been made to the following Australian Standards which will be published soon:

  • AS 4627:2017 Amd 1; Quick connect devices for gas;
  • AS 2473.2:2015 Amd 1; Valves for compressed gas cylinders, Part 2: Outlet connections (threaded) and stem (inlet) threads;
  • AS 2473.1:2006 Amd 1; Valves for compressed gas cylinders – Specifications, type testing, and manufacturing tests and inspections; and
  • AS/NZS 5263.1.7, Gas Appliances, Part 1.7: Domestic outdoor gas cooking appliances.

 

LPG cylinders between 3kg up to 9kg that are commonly used with portable barbecues and patio heaters, will be affected by this change.

 Larger LPG cylinders including those typically connected to domestic homes will not be affected.

The transition of LPG cylinder outlet connections from the current type 21 ‘POL’ design to the new LCC27, is progressing rapidly, with the first changes to occur in April 2021, when the LCC27 valve will be permitted on cylinder outlets.

 

Connection type

1 April 2021-30 Sep 2021

1 Oct 2021 – 31 March 2022

From 1 April 2022

Cylinder outlet

Type 21

Permitted

Not permitted

Not permitted

LCC27

Permitted

Permitted

Permitted

Appliance connector

Type 21

Permitted

Permitted

Not permitted

LCC27

Not permitted

Permitted

Permitted

 

The new connection is compatible with the connections used on existing appliances.

The supply of appliances with the new LCC27 connection will start to be introduced in the second half of 2021, once sufficient cylinders with the new connection are available, portable LPG appliances like barbecues and patio heaters will start to be supplied with the new connection. It will not be mandatory for appliances to be supplied with the LCC27 until 1 April 2022.

While the old Type 21 appliance connections is cross-compatible and can be used with both the old and the new cylinders, the new appliance connections are only compatible with new cylinder valves.

Eventually all leisure cylinders and associated gas appliances will be operating with the new connection. Leisure LPG cylinders have a 10-year test cycle, it is expected the transition will be complete within that timeframe.

The new LPG cylinder connection has additional safety advantages over the old Type 21 connection that are expected to significantly reduce the number of cylinder connection fires and injuries.

The new cylinder valve incorporates a check valve that will only enable gas to flow when a gas tight connection is made, reducing the risk of high pressure gas escaping if the cylinder valve is opened during transportation or disconnected during use.

The new connection features a large diameter right handed thread that is able to be operated without the use of tools.

Perishable rubber seals are located with the body of the gas valve, which means they can be assessed for damage during the refilling process, and are replaced with the cylinder valve every 10 years as part of the cylinder test process.

The connection also incorporates a thermal shutoff that allows the internal check valve to close and remove gas supply if the connection is exposed to a fire.

Further details on the transition process can be found on the GTRC website http://www.gtrc.gov.au/publications/technical-guidance-bulletins/

 polconnector.png lcc27connector.png

Building and Energy
Department News
10 Dec 2020

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